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Herbal Product Manufacturing in Global-Standard​

Manufacturing Expertise in with Herbs & Extracts

We specialize in the manufacturing of herbal products by combining standardized extracts and traditional herbs into safe, effective, and globally compliant formulations. Our portfolio covers Ayurvedic, skincare, haircare, and personal care products, each crafted to meet international quality and regulatory standards. From concept development to large-scale production, we deliver flexible manufacturing solutions tailored to brand-specific requirements, including formulation, packaging, and export documentation.

Product made from Herb and Extract

Diverse Product Range

Comprehensive Herbal Manufacturing Capabilities
  • Tablets & Capsules – Immediate-release, sustained-release, chewable, and vegetarian HPMC capsules.
  • Soft Gelatin Capsules – Lipid-based herbal extracts with high bioavailability.
  • Liquids & Syrups – Herbal tonics, tinctures, and emulsions with natural preservatives.
  • Powders & Granules – Nutrient-rich herbal blends, effervescent powders, and reconstitution mixes.
  • Topical Care – Herbal creams, serums, balms, shampoos, conditioners, and oils
Ayurvedic Soap
Herbal Face Mask
Veg HPMC Capsules
Medicine Tablets Shapes

Advanced Herbal Formulation Science

Bioavailability Enhancement

Phytosome Technology – Enhances the absorption and bioavailability of herbal actives, making them more effective and consumer-preferred. Studies show this system can improve absorption levels by up to 300%, ensuring better results with lower dosages.

Nanoencapsulation – Uses ultra-fine particle sizes ranging from 50–100 nm to improve solubility, stability, and faster delivery of herbal nutrients. This technology supports consistent potency and optimized performance in nutraceutical and dietary supplement formulations.

Liposomal Systems – Designed for topical herbal applications, liposomal carriers enable deeper penetration of active ingredients into the skin. This ensures targeted delivery, improved effectiveness, and enhanced consumer experience in skincare and personal care products.

Natural Preservation & Stability

Antioxidant Synergy – Formulations are protected with 0.2% rosemary extract and mixed tocopherols, providing natural oxidative stability and extending shelf life without synthetic preservatives.

Water Activity Control – By maintaining aw ≤0.55 using maltodextrin DE10 and silica gel, we ensure microbial safety, product stability, and long-term consistency across nutraceutical and personal care products.

Barrier Packaging – Advanced solutions such as Alu-Alu blisters, amber glass bottles, and nitrogen flushing safeguard formulations from moisture, light, and oxygen, preserving potency and efficacy for 3–5 years.

Style Packaging
Option Packing Available
Barrier Packaging
Packing Option & barrier
Industrial Packaging Line
Industrial packing solution

Global Compliance & Certifications

Regulatory Standards
  • National – FSSAI Schedule IV GMP, AYUSH Ayurvedic GMP.
  • International – US FDA 21 CFR 111, EU Novel Food Regulation, TGA, ASEAN compliance.
Certifications
  • WHO-GMP, ISO 22000, HACCP, Kosher, Organic, US FDA, Non-GMO.

Ethical Sourcing & Sustainability

Raw Material Excellence

GACP-Certified Farms – We source raw materials from over 5,000 Good Agricultural and Collection Practices (GACP)-certified farms across India, cultivating premium herbs such as Ashwagandha (≥5% withanolides) and Turmeric (≥95% curcuminoids). This ensures traceability, purity, and compliance with international standards.

Fair Trade Partnerships – Through collaborations with tribal farming communities, we promote ethical sourcing, fair wages, and biodiversity conservation, creating a positive social and environmental impact while delivering trusted herbal ingredients to global markets.

Eco-Responsible Manufacturing

Green Energy & Resource Management – Our facilities operate with 30% solar energy, 70% water recycling systems, and zero-waste initiatives to reduce environmental impact while maintaining global manufacturing standards.

Eco-Friendly Packaging – We prioritize biodegradable and recyclable materials, incorporating post-consumer recycled (PCR) content into bottles, blisters, and cartons to support a circular economy and sustainable product lifecycle.

Why Choose LyonsBarry

Why Global Brands

Complete Solution Under One Roof – We provide end-to-end services, from custom formulation and R&D to manufacturing, packaging, and logistics, ensuring a seamless process for global brands.

3–5 Year Shelf Life – Our products are naturally preserved with advanced stabilization systems, delivering long-lasting quality without synthetic preservatives.

Export-Ready Documentation – Every batch is backed by Certificates of Analysis (COAs), stability reports, and technical dossiers, meeting the requirements of 85+ international markets.

Clean-Label Compliance – All formulations are free from banned additives and harmful fillers, making them suitable for markets that demand transparency, purity, and natural integrity.

With a strong focus on global compliance, ethical sourcing, and sustainability, every product is designed to be clean-label, effective, and export-ready. By integrating certified ingredients, eco-friendly processes, and rigorous testing, we ensure consistent performance and market acceptance across 85+ international destinations.
Manufacturing alliance with following certifications:​
ISO Certified Personal Care
GMP Certified Manufacturing
ISO Healthcare Certified
Kosher Certified Healthcare Products
cGMP Certified Manufacturing
ANSI 305 Healthcare Products
COSMOS Organic Certified Products
EAC in EAEU Approved Products
ECO CERT Cosmetic Products
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