Herbal Product Manufacturing in Global-Standard
Manufacturing Expertise in with Herbs & Extracts
We specialize in the manufacturing of herbal products by combining standardized extracts and traditional herbs into safe, effective, and globally compliant formulations. Our portfolio covers Ayurvedic, skincare, haircare, and personal care products, each crafted to meet international quality and regulatory standards. From concept development to large-scale production, we deliver flexible manufacturing solutions tailored to brand-specific requirements, including formulation, packaging, and export documentation.
Diverse Product Range
Comprehensive Herbal Manufacturing Capabilities
- Tablets & Capsules – Immediate-release, sustained-release, chewable, and vegetarian HPMC capsules.
- Soft Gelatin Capsules – Lipid-based herbal extracts with high bioavailability.
- Liquids & Syrups – Herbal tonics, tinctures, and emulsions with natural preservatives.
- Powders & Granules – Nutrient-rich herbal blends, effervescent powders, and reconstitution mixes.
- Topical Care – Herbal creams, serums, balms, shampoos, conditioners, and oils
Advanced Herbal Formulation Science
Bioavailability Enhancement
Phytosome Technology – Enhances the absorption and bioavailability of herbal actives, making them more effective and consumer-preferred. Studies show this system can improve absorption levels by up to 300%, ensuring better results with lower dosages.
Nanoencapsulation – Uses ultra-fine particle sizes ranging from 50–100 nm to improve solubility, stability, and faster delivery of herbal nutrients. This technology supports consistent potency and optimized performance in nutraceutical and dietary supplement formulations.
Liposomal Systems – Designed for topical herbal applications, liposomal carriers enable deeper penetration of active ingredients into the skin. This ensures targeted delivery, improved effectiveness, and enhanced consumer experience in skincare and personal care products.
Natural Preservation & Stability
Antioxidant Synergy – Formulations are protected with 0.2% rosemary extract and mixed tocopherols, providing natural oxidative stability and extending shelf life without synthetic preservatives.
Water Activity Control – By maintaining aw ≤0.55 using maltodextrin DE10 and silica gel, we ensure microbial safety, product stability, and long-term consistency across nutraceutical and personal care products.
Barrier Packaging – Advanced solutions such as Alu-Alu blisters, amber glass bottles, and nitrogen flushing safeguard formulations from moisture, light, and oxygen, preserving potency and efficacy for 3–5 years.
Style Packaging
Barrier Packaging
Industrial Packaging Line
Global Compliance & Certifications
Regulatory Standards
- National – FSSAI Schedule IV GMP, AYUSH Ayurvedic GMP.
- International – US FDA 21 CFR 111, EU Novel Food Regulation, TGA, ASEAN compliance.
Certifications
- WHO-GMP, ISO 22000, HACCP, Kosher, Organic, US FDA, Non-GMO.
Ethical Sourcing & Sustainability
Raw Material Excellence
GACP-Certified Farms – We source raw materials from over 5,000 Good Agricultural and Collection Practices (GACP)-certified farms across India, cultivating premium herbs such as Ashwagandha (≥5% withanolides) and Turmeric (≥95% curcuminoids). This ensures traceability, purity, and compliance with international standards.
Fair Trade Partnerships – Through collaborations with tribal farming communities, we promote ethical sourcing, fair wages, and biodiversity conservation, creating a positive social and environmental impact while delivering trusted herbal ingredients to global markets.
Eco-Responsible Manufacturing
Green Energy & Resource Management – Our facilities operate with 30% solar energy, 70% water recycling systems, and zero-waste initiatives to reduce environmental impact while maintaining global manufacturing standards.
Eco-Friendly Packaging – We prioritize biodegradable and recyclable materials, incorporating post-consumer recycled (PCR) content into bottles, blisters, and cartons to support a circular economy and sustainable product lifecycle.
Why Choose LyonsBarry
Why Global Brands
