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Lozenges Manufacturing Solution

Introduction

We specialize in the manufacturing of lozenges across a wide range of formulations, combining nutraceutical, herbal, and functional actives into convenient oral dosage forms. We produce lozenges enriched with botanical extracts, vitamins, and minerals, offering soothing and functional support while ensuring compliance with global standards. From compressed lozenges and medicated drops to herbal pastilles and functional gummies, we offer diverse formats with tailored flavours, textures and actives.

Gummies and Lozenges

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    Types of Lozenges We Manufacture

    Compressed Lozenges
    • Made by compressing powder into a hard, slow-dissolving tablet using high pressure. Similar to tablets but harder and with different excipients.
    • Zinc lozenges for immune support, vitamin C lozenges, herbal extracts
    Boiled Lozenges
    • Made by creating a supersaturated sugar solution cooked to a high temperature and cooled into a glassy, amorphous solid.
    • Soothing throat drops, delivery of vitamins, energy lozenges. Pleasant taste is a key feature.
    Herbal Lozenges
    • Traditional forms often incorporating powdered herbs into a base. We modernize these with precise dosing and QC.
    • Licorice (Mulethi) for throat, Propolis, Ayurvedic blends.

    Lozenge Manufacturing Process

    In-Process Control
    • Dispensing: Precise weighing of all components.
    • Compressed Lozenges: Powder blending followed by high-force compression to create a very hard tablet.
    • Hard Candy Lozenges: Isomaltose is cooked to a precise temperature to achieve the correct moisture content and glass state. The mass is cooled, flavours/actives are mixed.
    • Cooling & Conditioning: Critical for candy types to set properly and prevent sticking.
    Packaging & Labelling
    • Counting & Filling: Automated vision counters or weight-based fillers ensure the exact number of lozenges per pack.
    • Desiccant Insertion: For bottle packing, a silica gel pouch is mandatory for moisture absorption.
    • Sealing: Bottles receive induction sealing and capping. Blisters are heat-sealed. Labels are applied accurately.
    • Label Reconciliation: A rigorous GMP process to ensure 100% labelling accuracy.

    Packaging

    Blister (PVC)
    Lozenges in Blister Strip
    Bottle (PET)
    Lozenges Bottle Pack
    Manufacturing alliance with following certifications:​
    ISO Certified Personal Care
    GMP Certified Manufacturing
    ISO Healthcare Certified
    Kosher Certified Healthcare Products
    cGMP Certified Manufacturing
    ANSI 305 Healthcare Products
    COSMOS Organic Certified Products
    EAC in EAEU Approved Products
    ECO CERT Cosmetic Products
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